Automated Loading System

The Vortex Loading Spout (also known as loading chute) can be wised in tandem with accessories specifically designed to accelerate the loading process in truck and rail applications.

• Driver initiated loading without exiting vehicle
• Reduces human error
• Can be integrated with site specific software
• Works in wide range of lighting and weather conditions
• Works in conjunction with other Vortex Loading Solutions
• Driver scans badge or enters info
• Truck enters scale target zone
• Scale weight triggers system to initiate
• Camera system locates hatch
• Positioner moves the spout into position
• Spout lowers and seats into hatch
• Loading begins
• Once loading is complete spout raises

Challenge: Safety, Labor, & Efficiency

Solution: Vortex Automated Loading System (VALS)

Introducing the Vortex Automated Loading System (VALS). A new Vortex solution designed to optimize loading operations for dry bulk solids. Combining the robust capabilities of Vortex Loading Spouts, In-line Filters, and Positioners, this innovative system streamlines the loading process, minimizes material spillage, effectively controls dust emissions, and enhances overall operational efficiency. T he primary purpose of the Vortex Automated Loading System is to facilitate the efficient and precise loading of dry bulk materials into hatches on trucks. The system operates through the seamless integration of three core components: Vortex Loading Spouts, In-line Filters, and Positioners. These components work together to provide a clean, accurate, and reliable loading solution that meets the highest industry standards for safety and performance.

The system operates through the seamless integration of a few core components: Vortex camera and PLC system, Vortex Loading Spouts, In-line Filters, and Positioners. These components work together to provide a clean, accurate, and reliable loading solution that meets the highest industry standards for safety and performance.

Driver initiated loading without exiting vehicle

Can be integrated with site specific software

Works in wide range of lighting and weather conditions

Works in conjunction with other Vortex Loading Solutions

R eliability – VALS works in a variety of lighting and weather conditions. ‍ I ntegration – VALS is capable of being integrated with most site-specific software. Vortex technical support is available during installation & startup. ‍ S afety – VALS eliminates the need for physical interaction between employees and equipment during the load out process thus decreasing the chance for safety related incidents. Truck drivers can remain within their vehicles on the scale while VALS quickly goes to work loading the material. ‍ E ase – VALS reduces the need for multiple employees to be present for material loadout. Labor availability and costs are no longer a concern with VALS. Also, the reduction of employee involvement means fewer chances for human error and a more streamlined loading process.

Scale weight triggers system to initiate

Positioner moves the spout into position

Once loading is complete spout raises

The Vortex Camera system along with a PLC (Programmable Logic Controller)locates the hatch and controls the Vortex Positioner and Loading spout to properly seat into the vessel hatch that the material is being loaded into. With the VALS system your company will see more consistent load times as it is being controlled by the PLC instead of human interface. The PLC is programmed to load each container in a consistent manner. This ensures each time the system is triggered to load it goes through the same process without receiving any distractions(phone calls, etc.) that would typically be part of a manned operation.