Bunting’s Electromagnetic Dry Filter: Remove fine iron & paramagnetic contaminants from dry materials. High-strength separation for industrial minerals.<\/p>\n
\u2022 Magnetic Separation
\n\u2022 Electromagnetic Filters
\n\u2022 Electromagnetic Dry Filter
\n\u2022 Benefits
\n\u2022 Technical Specifications
\n\u2022 Capacity
\n\u2022 Drawings
\n\u2022 Battery manufacturing : Purification of battery materials and removal of magnetic impurities
\n\u2022 Recycling industry : Processing of black mass in electric vehicle battery recycling
\n\u2022 Ceramics : Removal of magnetics from fine dry ceramic powders.
\n\u2022 Powerful Magnetic Field : The matrix amplifies the background magnetic field by 3-4 times to produce points of very high magnetic intensity and gradient.
\n\u2022 Versatile Application : Ideal for industries dealing with dry fine powders, including battery manufacturing, recycling, and ceramics.
\n\u2022 Multiple Models : Available in four sizes to accommodate various capacity needs, ranging from 0.15 to 0.60 m\u00b3\/hr.
\n\u2022 Automated Operation: Fully automated using a PLC and HMI control system for precise and efficient operation.
\n\u2022 Energy-Efficient Design : Utilizes computer-optimized coils and an water-over-oil heat exchange system for optimal energy efficiency.
\n\u2022 Easy Maintenance: Features a removable jib crane for quick access to the matrix assembly, minimizing downtime.
\n\u2022 Contamination Diverter : Incorporates a flap-style diverter valve that can be configured to suit various applications.
\n\u2022 Magnet Type : Electromagnet
\n\u2022 Magnetic Strength : 3,500 & 5,000 Gauss (background field)
\n\u2022 Material Processed : Dry Fine Powders
\n\u2022 Separation Capability : Fine Iron, Paramagnetic Minerals
\n\u2022 Automated Cleaning : Features an automated vibration cleaning cycle with adjustable parameters via the HMI interface.
\n\u2022 Flexible Power Options : Available with power input options to suit global power standards.
\n\u2022 Coil immersed in oil for optimal heat dissipation
\n\u2022 Oil cooled via a water-over-oil heat exchange
\n\u2022 Optional water chiller available for closed-circuit operation
\n\u2022 Industry-leading magnetic field strength for superior separation
\n\u2022 Versatile design suitable for various dry powder applications
\n\u2022 Energy-efficient operation
\n\u2022 Easy maintenance and cleaning features to minimize downtime
\n\u2022 Fully automated operation for consistent, high-quality results
\n\u2022 Backed by Bunting’s 60+ years of expertise in magnetic separation technology<\/p>\n
Includes a removable jib crane for easy removal of the top pole and matrix assembly for maintenance and cleaning.<\/p>\n
Automated backflush cleaning cycle to remove captured contaminants from the matrix.<\/p>\n
Bunting’s High-Intensity Dry Electromagnetic Filter represents the cutting edge in magnetic separation technology for dry fine powders. Designed to meet the demanding needs of the recycling, battery manufacturing, and ceramics industries, this advanced system offers unparalleled performance in removing ultra fine iron and paramagnetic minerals from dry materials.<\/p>\n
The High-Intensity Dry Electromagnetic Filter is designed for seamless integration into existing production lines. Its compact design and flexible configuration options make it suitable for a wide range of industrial setups.<\/p>\n
Bunting offers controlled tests on laboratory-sized filters to confirm separation capabilities and optimize performance for each customer’s specific application. This ensures that each installation is tailored to meet the unique requirements of your process.<\/p>\n
High Magnetic Field Strength : Offers a range of background magnetic field strengths from 3,500 to 5,000 Gauss for effective separation of fine iron and paramagnetic minerals.<\/p>\n
Applications : Used to removed fine iron and paramagnetic minerals from fine, dry powders.<\/p>\n
Efficient Separation: Higher separation efficiency than permanent magnetic separators by generating a significant background magnetic field strength and a high magnetic field gradient on the matrix surface.<\/p>\n
Vibration Cleaning : Automated vibration cleaning cycle removes captured contaminants off the matrix. Cycle times can be adjusted via the HMI to suit application needs.<\/p>\n
Energy Efficiency : Utilizes highly efficient computer-designed coils paired with an water over oil heat exchange to maintain optimal operating temperature.<\/p>\n
Controlled Operation : Can be fully automated using a control system with a PLC and HMI for managing cleaning frequency and parameters.<\/p>\n
Air Hammer : Jolts the matrix cannister during cleaning cycles.<\/p>\n
Diverter Valve : Flap-style diverter valve with configurations to suit different applications.<\/p>\n
Testing Facilities: Bunting conducts controlled tests on laboratory-scale filters to verify their separation capabilities.<\/p>\n
Magnet Type Electromagnet Magnetic Strength 3,500 & 5,000 Gauss (background field) Materials Handled Dry fine powders Capacity Options 0.15, 0.33, 0.45, 0.60 m3\/hr Separation Targets Fine iron particles, paramagnetic minerals Industries Battery manufacturing, recycling, mineral processing Construction Coil: High-efficiency computer-designed electromagnetic coil Matrix: Magnetic (400 series) stainless steel Casing: Steel, designed to intensify the magnetic field Matrix Design Expanded metal discs with staggered openings for optimal material flow Control System Siemens S7-1200 PLC with HMI (other options available) Cleaning Mechanism Automated vibration cleaning cycle with adjustable parameters Optional Features Adjustable magnetic field strength Custom inlet\/outlet configurations Built-in jib for easy matrix removal and maintenance Cooling System Water-over-oil heat exchange for maintaining optimal operating temperature Performance Capable of removing very fine iron and paramagnetic minerals from dry powders Customization Available in various sizes and configurations to suit specific application requirements<\/p>\n
Fill out the form below, and the drawings will be emailed to you.<\/p>\n
Not sure what you need? Let's go over your application and figure out the right solution.<\/p>","protected":false},"excerpt":{"rendered":"
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